In the field of multi - industry material preparation, the choice of a high - performance hot press molding machine is crucial. However, many procurement officers often encounter various challenges. For example, the long sample preparation cycle, large errors in sample quality, and complex operation processes have always been pain points in the material preparation process. In traditional material preparation, it may take several hours to complete a sample, and due to the lack of precise control, the consistency of samples is poor, which seriously affects the accuracy of subsequent analysis and research.
Let's take a look at the ZXQ - 50S automatic metallographic sample hot press molding machine from Laizhou Jincheng. This machine has several core technical highlights that can effectively solve the above - mentioned problems.
The ZXQ - 50S is equipped with an intelligent temperature and pressure control system. This system can accurately adjust the temperature and pressure according to the characteristics of different materials, ensuring that the sample preparation process is carried out under the most suitable conditions. For example, in the preparation of some high - temperature resistant alloy materials, it can precisely control the temperature within ±1°C and the pressure within ±0.5 MPa. This high - precision control allows each sample to have consistent quality, just like a skilled chef who can accurately control the heat and seasoning when cooking, ensuring that each dish has the same delicious taste. In a mechanical manufacturing laboratory, after using the ZXQ - 50S, the sample qualification rate increased from 80% to 95%.
This machine is also equipped with an efficient cooling system. It can complete the cooling process in a short time after the hot - pressing is completed. Usually, it only takes about 6 minutes from the start of preparation to the output of the sample, which is equivalent to the time it takes to enjoy a cup of coffee. This greatly shortens the sample preparation cycle. In contrast, traditional equipment may take 30 minutes or even longer for cooling, which significantly affects work efficiency. A metallurgical enterprise used the ZXQ - 50S and found that the daily sample preparation volume increased by 3 times compared with the original.
The ZXQ - 50S has strong adaptability to molds of various specifications. It can be equipped with different molds according to different sample requirements, whether it is a small - sized sample for a micro - analysis or a large - sized sample for a macro - test. This flexibility allows it to meet the diverse needs of different industries. For instance, in a chemical research institute, they can use different molds to prepare samples of different shapes and sizes for different chemical reactions research, making the research work more convenient and efficient.
Compared with traditional manual presses or ordinary automatic equipment, the ZXQ - 50S has obvious advantages in terms of molding speed, precision, and ease of use. Traditional manual presses rely heavily on the operator's experience, which is prone to human errors and has low efficiency. Ordinary automatic equipment may have limitations in temperature and pressure control and cooling speed. The following table shows a simple comparison:
| Equipment Type | Molding Speed | Precision | Ease of Use |
|---|---|---|---|
| Traditional Manual Press | Slow (about 1 - 2 hours per sample) | Low (large error range) | Difficult (highly dependent on operator experience) |
| Ordinary Automatic Equipment | Medium (about 30 - 60 minutes per sample) | Medium (±2 - 5°C for temperature, ±1 - 2 MPa for pressure) | General (some operation complexity) |
| ZXQ - 50S | Fast (about 6 minutes per sample) | High (±1°C for temperature, ±0.5 MPa for pressure) | Easy (intelligent operation interface) |
The ZXQ - 50S complies with ASTM and ISO standards, which fully demonstrates its reliability. In different industries, it has a wide range of applications.
"The ZXQ - 50S meets the strict requirements of ASTM E3 - 11 and ISO 4499 - 1 standards, ensuring the accuracy and reliability of sample preparation." - Industry Standard Clause Summary
In the mechanical manufacturing industry, it can be used for the preparation of metal parts samples to analyze the internal structure and performance of materials. In the metallurgical industry, it helps to study the properties of different metals and alloys. In the chemical industry, it can be used to prepare samples of polymer materials. For example, a chemical plant used the ZXQ - 50S to prepare polymer samples, and the research and development cycle of new products was shortened by 20%.
In general, the ZXQ - 50S automatic metallographic sample hot press molding machine can provide reliable support for the accuracy of scientific research and industrial quality control. It can make every sample preparation stable and reliable, just like a solid foundation for a high - rise building. If you are also looking for a high - performance hot press molding machine, don't miss the ZXQ - 50S.
